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3D print an end cap for round tubing

For round tubing, diameter is the key measurement. An internal plug uses the inside diameter; an external cap uses the outside diameter. Real tubes can be slightly oval, so measure in more than one direction.

Check roundness

Measure the diameter in two perpendicular directions.

Insertion depth

A very long plug can create unnecessary friction and become more sensitive to tube deformation.

Flexible caps

TPU can be useful for softer protective caps.

Create an end cap

Create an end cap to fit

Vuolti Editorial · Last updated: 2026-09-22